ASHPHALT HOT MIX PLANT
STRUCTURE OF ASHPHALT HOT MIX PLANT

ASHPHALT HOT MIX PLANT

ASHISH offers stationary asphalt plant for sale in the capacities 40 tph to 120 tph. These plants are ideal for those contractors who want to go for high volumes of asphalt production without frequently shifting from one place to another. We offer full package to road contractors for complete peace of mind and we want them to concentrate on their core business without worrying about the equipment.
The main components of the offered asphalt drum-mix plants are cold feed bins, drying and mixing drum, bitumen storage tanks, pollution control units and control panel. We offer top quality components to our customers with a proven and trusted design which will give maximum up time of the machine. panel is ideal and has edge over the traditional microprocessor based panel board offering the asphalt plant operator easy usability and low maintenance. Storage silos can also be offered to store the hot mix material.
We have more than 25 years of manufacturing experience and a product which is backed by professional service and cheaper spares so that you cherish and use your equipment for years to come.
Our standard package includes helping the customer in erection and commissioning the plant and giving trial run to the customer before they use the asphalt mixing plant.

ASHPHALT HOT MIX PLANT DM-45 (40 TO 60 TPH)

DM-45 (40 TO 60 TPH)

With years of experience in asphalt mixing, and an installed base of over 1800 plants, Ashish has mastered the continuous asphalt mixing technology. The world over, DrumMix plants from Ashish have produced millions of tons of quality asphalt. Ashish plants are known for quality of mix, lower operating costs, productivity, efficiency and high uptime

ASHPHALT HOT MIX PLANT DM-50 60 TO 90 TPH

DM-50 (60 TO 90 TPH)

With years of experience in asphalt mixing, and an installed base of over 1800 plants, Ashish has mastered the continuous asphalt mixing technology. The world over, DrumMix plants from Ashish have produced millions of tons of quality asphalt. Ashish plants are known for quality of mix, lower operating costs, productivity, efficiency and high uptime

ASHPHALT HOT MIX PLANT DM-60 (100 TO 120 TPH)

DM-60 100 TO 120 TPH

With years of experience in asphalt mixing, and an installed base of over 1800 plants, Ashish has mastered the continuous asphalt mixing technology. The world over, DrumMix plants from Ashish have produced millions of tons of quality asphalt. Ashish plants are known for quality of mix, lower operating costs, productivity, efficiency and high uptime

ASHPHALT HOT MIX PLANT

ASHPHALT HOT MIX PLANT

A hot mix plant is a combination of several components both electrical and mechanical working in sync to make a product which we call as HMA (Hot mix asphalt). The combination of these components allow cold aggregates to heat and then mix the same with liquid bitumen and minerals in varying proportions to produce asphalt mix as per requirements.
These plants can be categorized as stationary and portable. Usually the stationary plant components are fixed and portable plant components are on wheels facilitating movement from place to place. Hot mix asphalt plants can also be categorized as continuous type and batch type. Continuous plants produce asphalt mixture in continuous operation and batch type plants produce HMA in batch.

ASPHALT BATCHING PLANT

ASHPHALT HOT MIX PLANT

Modular asphalt mix plant from leading Indian manufacturer of batch type asphalt plants. Store, edit unlimited recipes on PLC panel. Cost effective machine with low running cost and lowest cost of spare parts.
Capacities above 160 tph are tailor made
ASHISH offers asphalt batching plant for sale. We have developed this equipment to help contractors produce hot mix asphalt using discontinuous process with the help of accurate weighing technology coupled with fast, low maintenance and reliable mixer.

Aggregate feeders & vibrating screen

Aggregate feeders & vibrating screen

Cold feed bins are with variable speed drive motors for each bin allowing to control individual material as required. Primary vibrating screen is single deck for oversize material removal before the aggregates enter the drying drum.

Aggregate feeders & vibrating screen

Drying drum

Drying drum of asphalt batch plant is designed with flight design that help in lifting the aggregates so that they get heated evenly before they exit the drum. Drying of aggregates takes place in the drying drum making the process fuel efficient. Even raw materials with high moisture content get dried easily. Insulated drying drum helps to retain heat and save energy.

Burner

Burner

Modulating burner is designed for low fuel consumption, low noise and easy maintenance. The burner is capable of running on diesel or LDO (Optional: FO).
Burner size and drum rotation speed is coupled with efficient flights. This allows maximum output of the burner while simultaneously reducing the fuel consumption.

Dry dust collector

Dry dust collector

Correct sized dust collector is the key to the success of the asphalt mixer. The plant is supplied with cyclone type dry dust collector.
Dust laden gas passes through the dry dust collector where they are cyclonically treated to settle the heavier dust. Excess dust from the vibrating screen and hot bins are also sucked by the dry dust collector.

Bitumen tanks

Bitumen tanks

Fully insulated tanks available in various capacities. Asphalt tanks are with direct or indirect heating and With hot oil jacketed piping.

Weighing for minerals

Weighing for minerals

Bitumen is weighed in a weigh hopper which is suspended on 3 load cells.

control system

control system

The software of micro process base controls panel control panel is developed in house. It is keeping in mind that the operation of asphalt hot mix plant has to be easy.
Control panel is designed for easy maintenance.

Technical Specifications of DrumMix 60 - 120


  Plant Model

  

DM 60

DM 90

DM 120

 

  Rated Output@3% Moisture   Content

  tph

  40-60

  60-90

  90-120

  Units

  Feeder

  No. of Bins*/ Total Capacity

  nos / m³

  4 / 20

  4 / 25

  4 / 32

 

  Charging Width

  mtrs

  2.55

  3.05

  3.6

 

  Auxillary Conveyor Drive   Motor

  kw

  4 x 1.1

  4 x 1.5

  4 x 2.2

 

  Gathering Conveyor Belt (W   x L)

  mm

  500 x 22450

  600 x 25600

  600 x 29600

 

  Gathering Conveyor Drive   Motor

  kw

  2.2

  3.7

  3.7

 

  Bin Vibrator (1 No.)

  kw

  0.18

  0.18

  0.18

 

  Feeding Capacity

  tph

  80

  110

  140

  Over Size Removal Screen

  Wire Mesh Size

mm

  45 x 45

  45 x 45

  45 x 45

 

  Drive Motor

  kW

  2.2  

  2.2

  2.2

  Slinger Conveyor

  Conveyor Belt (W x L)

  mm

  500 x 15025

  500 x 15025

  500 x 15025

 

  Conveyor Drive Motor

  kw

  3.7

  3.7

  3.7

  Thermo Drum

  Dryer ( L x D )

  mtrs

  6.0 x 1.2

  6.7 x 1.5

  7.3 x 1.8

 

  Drive Type*

...

  Cradle Type   Chain Drive

  Cradle Type   Chain Drive

  Cradle Type   Chain Drive

 

  Drive Motor

  kW

  15

  18.5

  30

 

  Burner Capacity

  lph / MW

  250 / 3

  450 / 5.5

  770 / 9.5

 

  Fuel*

.

  Diesel

  Diesel
  Diesel

 

  Blower Connected Load

  kW

  7.5

  15

  15

 

  Exhauster

  cfm / kW

  10500 / 15

  14500 / 18.5

 16500 / 30

  Load Out Conveyor

  Belt ( W x L )

  mm

  500 x 17900

  600 x 17900

  600 x 20300

  Gob Hopper

  Drive Motor

  kw

  3.7

  5.5

  5.5

 

  Gob Hopper Capacity

  MT

  1000

  1500

  2000

 

  Hydraulic Power Pack

  kW

  3.7

  3.7

  3.7

  Mineral Filler Unit

  Capacity

  m-³

  1.5

  1.5

  1.5

 

  Drive Motor

  KW

1.5

  1.5
  1.5
 
  Air Compressor Connected   Load
  kw
  5.5
  5.5
  11
  Bitumen Tank
  Capacity
  m-³
  15
  15
  20
 
  Heating System*
 
  Direct Heating
  Direct Heating
  Direct Heating
 
  Bitumen Pump Model
 
  RT-2"
  RT-2"
  RT-2"
 
  Bitumen Motor
  kw
  3.7
  3.7
  3.7
 
  Hot Oil Pump
 
  RT-3/4"
  RT-3/4"
  RT-3/4"
 
  Hot Oil Motor
  kw
  0.75
  0.75
  0.75
  Fuel Tank
  Capacity
  m-³
  2
  3
  3
 
  Fuel Feeding Pump (I / O)
  mm
  19.05 / 19.05
  19.05 / 19.05
  19.05 / 19.05
 
  Fuel Motor
  kw
  0.75
  0.75
  0.75
  FO Kit (Optional)
  Outflow Heater
  kw
  4.5
  4.5
  4.5
 
  In-line Heater
  kw
  14.5
  18.5
  18.5

   Pollution Control Unit :

  Primary Multicone

  Nos. of Cone

.

  20

  15

  21

  Dry Dust Collector

  Dust Screw Drive

  kw

  1.1

  1.1

  1.1

  Secondary Units (Optional) :

  Wet Dust Collector   Type     Ventury Type   Ventury Type   Ventury Type
  CV Series   Water Pump   kw   3.7   3.7   3.7
    Exhauster   cfm / kW   14500 / 18.5   15500 / 22   17500 / 37
  Bag House Filter   Type     -   -   -
    Dust Emission   mg / Nm-³   -   -   -
    Filter Area   m-²   -   -   -
    Exhauster   cfm / kW   -   -   -
    Total Connected Load   kw   73.7   89.8   126.2
    Recommended Genset   Capacity   KVA   125   150   200
    Open Land Requirement   mtrs   35 x 30   35 x 35   40 x 35

* Options available

 

  Accessories :

  Filler Silo

  Capacity Range

  m³

  3 / 7 / 11 / 18 / 28

  Bitumen Tanks

  Capacity Range

  m³

  15 / 20 / 25 / 30 / 50

 

  Heating System

 

  Direct heating / Thermic oil heating

  Thermic Oil Heater

  Hot Oil Heater Capacity

  kcal / hr

  300000 / 500000

  Hot Mix Storage Silo

  Capacity Range

  m³

  15 / 30 / 15 x 2 / 50 / 80